DESIGN AND PROTOTYPE
Our clients provide us either 3D or 2D drawings of products, In either case design & prototype is involved. We processed through software to convert the 3D product in flat development for laser cutting and bending process. We provide design and prototype services in CNC bending to ensure reliable Precision of fabrications/assemblies depends on the jigs and fixtures used to manufacture them.
We carefully manage the design phase of initial prototypes to ensure there is no delay. Our flexible systems for part development, nesting and layouts guarantees that waste is minimised whilst ensuring the highest levels of speed and accuracy. A wide range of machinery allows us to economically produce rapid prototypes for you to test prior to series production and we’ll happily assist you to develop and improve your products.
LASER CUTTING MACHINE
Laser cutting is a hot cutting method which makes use of the focused laser beam as the main heat source. Sheet Metal Laser Cutting is a much more efficient process than mechanical tooling and dies because it costs less and is much more accurate.
We have Sigma Mechatronics Private Limited make 3kw Fiber Laser Cutting machine of bed size (3000mm x 1500mm) with Tube (or pipe) cutting attachment.
OUR SYSTEM IS CAPABLE OF SHEET CUTTING :-
- Mild steel : 0.5mm to 25mm
- Stainless steel : 0.5mm to 12mm
- Aluminium : 0.5mm to 8mm
- Brass : 0.5mm to 6mm
- Titanium : 0.5mm to 8mm
- Copper : 0.5mm to 6mm
OUR SYSTEM IS CAPABLE FOR TUBE (or PIPE) CUTTING :-
- Round pipe: Dia 20mm to 150mm
- Square pipe : Dia 20mm to 150mm
- Also Rectangular or D-shaped pipe can be cut.
ADVANTAGES OF LASER CUTTING :-
- Good cutting quality
- High cutting efficiency
- Fast cutting speed
- Non-contact cutting
- Numerous varieties of cutting material
- Less production cost
- Less Wastage of materials
- More ecologically clean process
CNC PRESS BRAKE MACHINE
A press brake is a machine tool for bending sheet and plate material, most commonly sheet metal. It forms predetermined by clamping the workpiece between a matching punch and die.
We have Hindustan Hydraulics Private Limited make 200tons 5 axis CNC press brake machine, with the help of which we offers better quality bending services upto 3 meters in length for bending of sheet metal and complicated components that includes brackets, surgical parts, enclosures, agro parts elevator components, chassis, etc. Our CNC bending machine has wider functions in terms of height tool, supporter, etc. It also stimulates the bending process detecting collusion. This results in lower wastage, in turn economic manufacturing at faster speed resulting in quick deliveries.
WELDING PROCESS
The rarefied reveal for arc welding is SMAW or MMAW. This is Shielded or Manual Metal ARC Welding. This period you use an electrode which is just a length of filler wire that is going on the subject of for average approximately 1 foot long and is covered in a flux. As you use the rod happening the flux will burn off and create a shielding gas that protects the weld.
ARC Welding is frequently referred to as stick or covered electrode welding. arc welding is among the most widely used welding processes.
ARC WELDING BENIFITS :-
- Equipment used is simple, inexpensive, and portable
- Electrode provides and regulates its own flux
- Lower sensitivity to wind and drafts than gas shielded welding processes
- All position capability
POWDER COATING
Powder coating is a type of coating that is applied as a free-flowing, dry powder. The main difference between a conventional liquid paint and a powder coating is that the powder coating does not require a solvent to keep the binder and filler parts in a liquid suspension form.
Powder Coating gives consumers, businesses, and industries one of the most economical, longest lasting, and most color-durable quality finishes available on virtually any type of metal. Powder coated surfaces are more resistant to chipping, scratching, fading, and wearing than other finishes.